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R&D Mechanical Engineer

Distalmotion Épalinges, SwitzerlandEst. Est. CHF 115,000–145,000 / yearSenior

Estimated range based on role, country and industry — not published by the company.

Key requirements

  • Risk Management
As a R&D Mechanical Engineer within our Mechanical team, you will lead development of mechanical systems and subsystems of our next-generation surgical robot from the early concept to the to a verified product. DUTIES AND RESPONSIBILITIES : R&D & Mechatronic Subsystem Design • Lead the end-to-end design and development of high-precision mechatronic subsystems for surgical robotics, translating clinical and industrial design inputs into simple and robust mechanical solutions. • Execute detailed design work utilizing 3D CAD (Solidworks), finite element analysis (FEA), and worst-case tolerance stack-up analyses. And applying DFM/DFA principles to optimize cost, yield, and assembly efficiency. • Collaborate within cross-functional R&D teams (Electrical, Software, Systems, and Clinical) to rapidly prototype, validate, and iterate robotic platforms and subsystems. Verification, Testing & Tooling • Architect, build and document custom mechatronic test benches and automated test fixtures for design verification, fatigue testing, and end-of-line production testing. • Author and execute verification protocols and reports to prove subsystem performance against medical device requirements. Design Transfer & Supply Chain • Support Design Transfer to Contract Manufacturers, by transferring technical knowledge to industrialization teams, reviewing Work Instructions and pFMEAs, and supporting process-specific tool development. • Support mechanical supplier selection and qualification, support root-cause analyses for supplier-related quality issues (NC/CAPA). Medical Device Compliance & Lifecycle • Maintain full compliance with medical device standards (e.g., ISO 13485, IEC 60601-1, ISO 14971) and author compliant Design History File (DHF) documentation. • Plan and execute Engineering Change Requests, ensuring robust risk management and traceability. • Chair formal technical design reviews and present architectural decisions to cross-departmental stakeholders and leadership. Requirements Work Experience and Education requirements : • Education: Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics or a related engineering discipline. • Relevant Experience: Minimum of 3+ years of professional mechanical design experience, with ideally direct expertise in collaborative robots (cobots), robotics platforms, or high-precision robotic joints/actuators. • Full-Lifecycle DFX Mastery: Proven track record in end-to-end product design, incorporating Design for Excellence principles: o Design for Manufacturability & Assembly (DFM/DFA) o Design to Cost (DTC) o Design for Reliability & Serviceability (DFR/DFS) • Testing & Prototyping: Demonstrated hands-on experience with rapid prototyping, physical assembly, formal design reviews, and reliability/verification testing. • Language Skills: Professional proficiency in written and spoken English, with strong technical communication skills Knowledge, Skills & Abilities required : • SolidWorks & Multi-Process Manufacturing: Expert-level proficiency in 3D CAD (SolidWorks) with deep domain knowledge in designing components for diverse manufacturing processes, including: o CNC Machining & Precision Milling o Metal Casting, Forging & Sheet Metal Fabrication o Additive Manufacturing / 3D Printing o Injection Molding • Cross-Functional & Supplier Management: Strong ability to lead technical execution with external development partners, contract manufacturers, and component vendors, as well as collaborating across interdisciplinary R&D teams (Software, Electrical, Systems, Quality). • Analytical Problem Solving: Passion for dissecting complex mechanical challenges and engineering elegant, simple, high-reliability solutions for robotics. • Drive & Ownership: Self-motivated engineer with high autonomy who thrives in a fast-paced, collaborative team environment, maintaining accountability, technical curiosity, and a positive team culture Benefits What we

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